The challenge
A small housing with tight fits for a sensor and its seal. A slight shift in a bore or a mating face means the sensor does not seat, so the client needed parts that measure the same from batch to batch, not just on the first article.
Case study
Sensor housing, molded and inspected
A compact sensor housing molded in our production unit, with every critical dimension checked before it ships.
- Industry
- Industrial manufacturing
- Service
- Injection molding & production
- Year
- 2025
- Material
- PBT GF
- Press
- 110T
- Inspection
- Video measuring system
- Batches shipped with a report
- 100%
- Part removal
- Robot
Our approach
- Process settings fixed during the trial and recorded, so every run starts from the same window.
- Critical dimensions measured on the video measuring system at first-off and at set intervals through each run.
- Robot part removal, so every part cools the same way after ejection.
- Batch reports sent with every delivery.
The result
The housing runs in production under a recorded process window, and each delivery carries its measurement report.
Images
Case studyMulti-slide mold buildA mold with side actions on three faces, machined, fitted and proven in-house from CAD to the first trial.3 SlidesRead case study